PCB cutting machine

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Contacts:Eva Liu +86 13416743702
Tel:86-0512-62751429
Skype:evaliuhuan

Email:sales@yushunli.com evaliu@hk-yush.com

Website: http://www.pcbcutter.com

Address: Building H, GuoRui Pioneering Park, No. 1068 Jinyang East Road, Lujia Town, Kunshan, Suzhou.

Postcode：215331

Dongguan Factory Address: 5th Floor, No.10, Shanquan Road, Yongtou Village, Chang’an Town, Dongguan City, Guangdong province, China.

Postcode：523843


Semi Automatic Dicing system YSL-1000SD

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Description

Basic Description
The dicing system, refers to install a slim blade for special cutting at the head of the spindle,cut off glass, ceramic, semiconductor chip, PCB, EMC wire frame and other materials with high accuracy by using spindle’s high-speed rotation driving the cutting blade.
Semi-dicing system YSL-1000SD 0
Operation procedures
Semi-dicing system YSL-1000SD 1
Wafer or Strip      Tape mounting         Dicing                Cleaning                UV seperation
Description of Semi-auto dicing
The semi-auto dicing system, refers to a dicing system that loader and unloader by hand and  only the procedure is automated in the process of dicing. The system is not equipped with  automatic cleaning, drying, etc.
Main procedures
Semi-dicing system YSL-1000SD 2
Feeding by hand          Position align                  Auto-cutting                   Unloading by hand
1.Operator manually place  the material being cut on  work platform.

2.The cutting position is automatically calibrated.

3.Press the start button to automatically complete the dicing process of material.

4.Operator take the material manually being cut from the work platform.


Applications

Automatic dicing system is widely used in semiconductor chip, LED chip and EMC lead frame, PCB, IR filter, sapphire glass and ceramic thin plate’s precision cutting .
Semi-dicing system YSL-1000SD 3
Ceramic substrate                      Silicon rubber                                Lead frame
Semi-dicing system YSL-1000SD 4
Silicon wafer                                     PCB                                             Glass
Operating Requirements
1.Please use the clean compressed air that its atmospheric pressure dew point is in the -10 ~ -20℃, and the residual oil is divided into 0.1ppm, the filtering accuracy is above 0.01um/99.5%.
2.Please use the equipment in a room of temperature between 20 ~ 25 ℃, and its fluctuation range control at ±1℃.

3.Please control the temperature of the cutting water at 22 ~ 27 ℃(variation ranges in ±1℃ ), the cooling water at 20 ~ 25 DEG C (variation ranges within plus or ±1℃).

4.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist.

5.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist.

6.Please follow the product manual we provided for operation strictly.


Semi-dicing system YSL-1000SD 5 Semi-dicing system YSL-1000SD 6


Semi-dicing system YSL-1000SD Features of products
1.Using touching LCD to operate. The interface design is simple and easy. Provide a variety of languages such as Chinese, English, Korean, etc.
2.Can meet the high precision cutting maximum diameter of 300 mm materials.
3.High rigidity structure design is adopted to ensure high precision and high stability of cutting process.
4.CCD automatic align.
5.Real-time monitoring of the system's air pressure, water pressure, current and other values to avoid spindle damage.
6.Cutting Spindle : 2.4 kw × 1set (Max: 60,000 rpm)
7.Repeat positioning accuracy: 0.001mm
8.Cutting speed: 0.05 ~ 400 mm/sec
9.Standard matching blade: 2 Inch (Max: 3 Inch)
Case Sharing
Semi-dicing system YSL-1000SD 7


System compositionproject Unit Specification
Dimensions of processing mm Φ300
Dimensions of working platform mm Φ350
X-axis Working stroke mm 340
Cutting speed mm/sec 0.05 ~ 400
Resolution mm 0.0001
Y-axis Working stroke mm 310
Resolution mm 0.0001
Repeat positioning accuracy mm 0.001 / 310
Z-axis Working stroke mm 60 (2 Inch blade)
Resolution mm 0.0001
Θ-axis Angle of rotation Deg 360
Spindle Power KW 2.4
Speed Rpm 5000 ~ 60000
Machine’s specifications Power supply V 3P 220 (50 ~ 60 Hz)
Machine power KW 4
Power air pressure MPa 0.5 ~ 0.6
Air consumption L/min 200
Cutting water consumption L/min 4
Cooling water consumption L/min 1.5
Physical dimension mm 1040×1080×1750
Machine net weight KG 850

Other Discription
Optional equipment
1.Function of blade damage detection;
2.Automatic setting function;
3.Dicing visual function;
4. Using dicing blade with 3 Inch.
Semi-dicing system YSL-1000SD 8
Ordinary 8 inch working platform can only put 2pcs material.
SDS1000/ADS2000 equipped with 12 inch chunk. It can be placed 4pcs material each time.
Semi-dicing system YSL-1000SD 9
1.Reduce the loading times;
2.Meet the larger size of the product;
3.Promote more than 8% efficiency.
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